Insert Bearings – Relubrication and Maintenance

1. Lubricants:

  • The bearings are factory greased and ready for operation.

  • For normal applications, use NLGI 2 lithium grease or an equivalent type.

  • For slower rotational speeds, grease with EP additives can be beneficial.

  • Consider the operating temperature range. For applications above 110 °C, use a high-temperature grease.

2. Relubrication:

  • Apply small amounts of grease at frequent intervals rather than large amounts at long intervals.

  • For optimal relubrication, let the bearing rotate while fresh grease is pumped in.

  • Avoid overfilling the bearing, as this increases resistance and raises operating temperature.

  • If excess grease causes overheating, remove the grease fitting or plug to allow the excess grease to escape.

  • Bearings that require relubrication must not exceed an angular misalignment of ±2°, to ensure that the grease channels function correctly.

3. Cleaning and Inspection:

  • It is normal for a small amount of grease to escape at the seal and contact surface between the bearing and the housing. This also helps to keep dirt and moisture out.

  • In dirty or moist environments, a continuous flow of fresh grease is beneficial, as it helps to flush out dirt and condensation.

  • Inspect bearings regularly for signs of wear, damage, or contamination.

4. Relubrication Intervals:

  • Two tables have been developed to serve as a basis for your relubrication schedule:

    • One based on rotational speed.

    • One based on temperature and operating conditions.

  • Always adjust the schedule to best suit your specific application.

Operating hours per day1-250 RPM250-500 RPM
500-750 RPM750-1000 RPM1000-1500 RPM1500-2000 RPM2000-2500 RPM2500-3000 RPM
812121075433
16127542211
24105321111
Relubrication depending on temperature and environment:
EnvironmentBearing temperatureRelubrication interval
Clean0-50°C6-10 months
50-65°C1-3 months
65-95°C1-4 weeks
Dirty0-65°C1-4 weeks
65-95°C1-7 days
Humid0-95°C1-7 days